Single-ram horizontal balers are the most common type of baler employed in MRFs and other large-scale recycling facilities for compressing and readying recovered paper, plastics and other recyclables for transport downstream to end markets. Also referred to as a channel baler, these machines use a single-ram or cylinder to compress, move and eject material in a continuous cycle). They are ideal for high-production recycling facilities processing paper and cardboard, plastic bottles and UBCs, and are very adaptable to handle a range of other materials, including everything from textiles to metals.
One year after completing their Dallas MRF, FCC Environmental is back with another contract for the city of Houston, Texas. FCC teamed up again with supplier Van Dyk Recycling Solutions to deliver a high-capacity system with the most advanced technology on the market. The previous collaboration between the two parties (the Dallas MRF) won the National Waste and Recycling Association's Recycling Facility of the Year Award in 2017.
Material streams are changing. End-product purity requirements are tightening. ROI is dependent on commodities markets. How can MRFs best achieve operational efficiencies in such a complex, rapidly evolving sector? Van Dyk Recycling Systems' Adam Lovewell asks five key questions about current MRF best practices and provides simple answers.
Equipment is arriving for Van Dyk's new test facility located in their Norwalk, CT campus. The site is currently home to their extensive spare parts warehouse (which holds over 13,000 different parts) and baler rebuild center (which fully reconditions balers for resale), and is their future headquarters intended to house their main offices and training classrooms.
Diversified Recycling of Homewood, IL is set to upgrade their traditional paper screens with four new Non-Wrapping 440 screens from VAN DYK Recycling Solutions. The 440 screen (shown above) is VAN DYK's latest offering to drastically reduce film wrapping in starscreens.
Waste Connections in McKinney, Texas, recently installed a new Non-Wrapping 440 Screen, manufactured by Lubo Systems and supplied by VAN DYK Recycling Solutions. The screen is 2m (6'7") wide and replaced Waste Connection's traditional screen from 2008. The new screen sits on top of a 2-m wide commingled screen as the top deck of a double-deck setup.
Material recovery facilities are a particularly challenging environment when it comes to safety. There are workers, management and visitors on the floor, on ladders, on structural catwalks and on equipment. People are constantly interacting with a range of heavy-duty moving vehicles, including wheel loaders, forklifts and other material handlers, as well as machinery designed specifically to convey, separate, bale, crush, screen, shred and grind. All of this machinery, driven by electricity, hydraulics, motors or engines has the potential to be hazardous, as do the materials being handled - including everything from refrigerators and C&D materials to used needles, batteries and aerosol cans.
Key Food Store owner Ruben Luna in many ways personifies the American Dream. From a humble start, his business has grown through the years so that he is now the owner of nine Key Food stores in Manhattan and Queens, New York. With such success, has come added responsibilities, including figuring out the best way to deal with the challenges of recycling voluminous amounts of redeemable bottles and cans. After looking at various companies, he decided that TOMRA, a leading manufacturer of Reverse Vending Solutions (RVMs) for collecting, reusing and recycling cans and bottles, had the ideal solution for him.
Based out of Saskatoon, Loraas Disposal Services is Saskatchewan’s largest privately-owned full-service collection, transfer, landfill and single-stream MRF operator. Bruce Loraas founded the company in 1965, which now employs over 200 people.
Van Dyk Recycling Solutions recently announced the opening of the FCC Dallas MRF, one of FCC Environmental’s first MRFs in the United States. The facility will accept all single stream material from the city of Dallas and the city of University Park, Texas. The system was designed by Van Dyk Recycling Solutions to bring Dallas closer to its goal of zero-waste by the year 2040. It successfully processed over 1,000 tons of material in its first two weeks and passed its required acceptance test for the city of Dallas prior to the contract start date of January 1, 2017.