New mobile jaw crushing plant from Kleemann enhances operability and sustainability
Kleemann has launched the new MOBICAT MC 110(i) EVO2 mobile jaw crushing plant. The further development of the predecessor plant offers users technologies for optimizing all areas of a typical workday with a focus on economy, operability and sustainability.
Flexible to use in natural stone or recycling
During the development of the mobile jaw crusher plant MOBICAT MC 110(i) EVO2, Kleemann concentrated on the requirements of demolition and construction companies, contractor crushers and quarry operators.
With an hourly output of up to 400 t/h, the new mobile jaw crusher meets the requirements in the medium output range. It performs in a wide variety of quarry and recycling applications, where the emphasis is on effective coarse crushing.
Convincing plant design makes faster start-up possible
During the further development of the MC 110(i) EVO2, development engineers placed the focal point on optimum transportability and a fast startup. The transport height was reduced by 20 cm to 3.40 m. Relocation is now possible with simplified transport by means of semi low-loaders. The startup procedure itself takes only around 10 minutes and includes setup times for flaps, belts and feed hopper.
Higher availability through innovative overload and control system
A special highlight of the MOBICAT MC 110(i) EVO2 is a new effective two-stage overload system. It effectively prevents blockages and material bridging that can lead to unwanted downtimes. If uncrushable material enters the crushing process, the CSS opens 2 times faster than with the predecessor plant or, as an option, up to 40 times faster. This increases the availability and thus the overall output.
Optimized operating concept simplifies plant operation
With the further development of SPECTIVE, this digital operating concept has an intuitive structure and enhances plant operation with its extensive features. The 12" touch panel has been optimized with regard to user guidance and visualization.
Furthermore, new components such as a radio remote control and a small radio remote control have been integrated in the SPECTIVE world. The new digital solution SPECTIVE CONNECT sends all important plant data to the smartphone.
Process optimization in every phase increases utilization and productivity
In the new MOBICAT MC 110(i) EVO2, Kleemann has integrated a series of new technologies and improvements. The CFS - Continuous Feed Systemthus guarantees continuous crusher utilization for daily outputs up to 10 percent higher. The independent double-deck prescreen effectively separates fines before they reach the crushing process. This increases the total plant throughput and is gentle on downstream cone crushers in the second crushing stage.
Traditionally, waste management companies have operated using a simple "management of waste" approach to operating a MRF. Throughput targets and continuous operation (minimal downtime) were the main driving forces. The industry has changed however, and the focus moving forward is now on optimizing system performance and reliability, in conjunction with increasing recycling rates and a drive for a "greener" and more sustainable tomorrow.
When considering the addition of, or upgrade to, an "intelligent" MRF, for municipalities or private operators, the main factors should always be the client's (operator) current requirements, and evolving market needs, which include throughput, reliability, output quality, and adaptability. Equally important is a full understanding of what is really expected from any proposed system. Having an engaged and focused mindset for the project with the client from the beginning, will impact and drive the entire design process. This then impacts the overall project result, through to the productive, efficient, ongoing operation of the facility itself.