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Ascend Elements' battery recycling process recovers over 99.9 percent pure graphite from EV batteries

An EV is in the middle of being charged
The sales of plug-in electric vehicles are expected to grow at a 30 percent compound annual rate through 2030.

Ascend Elements and Koura, an Orbia business, have launched a proprietary process technology yielding battery-grade graphite material from spent lithium-ion batteries. Orbia is serving as a development partner to Ascend Elements to scale the company's technology for commercial production. Orbia has also backed the company through several investment rounds.

With sales of plug-in electric vehicles expected to grow at a 30 percent compound annual rate through 2030, Ascend Elements' technology is welcome in the battery recycling and sustainable materials spaces. With consistent yields of over 99.9 percent pure graphite and with energy capacity and cycle life on par with virgin battery-grade graphite anode material, Ascend Elements' Hydro-to-Anode process technology has the additional benefit of extending recycling and manufacturing throughput beyond cathode active materials to anode materials as well. This technology increases the value of lithium-ion batteries recycled using the Ascend Elements process.

"With this advancement, we just made the case for battery recycling a lot more compelling. Increasing the value of the extracted materials improves the economics of recycling, which creates an incentive for even more recycling," said Michael O'Kronley, Chief Executive Officer of Ascend Elements. "The ability to recover graphite for use in batteries helps solve another critical material challenge in the battery supply chain and minimizes the need for mining new materials."

"Orbia is committed to developing and deploying sustainable solutions across all our business in pursuit of our purpose of advancing life around the world," says Sameer Bharadwaj, CEO of Orbia. Bharadwaj continued, "Ascend Elements is a perfect development partner for our Koura business given our focus on renewable technologies and the incredible material opportunities in the lithium-ion battery space."

High-purity graphite is a mineral included on the United States critical minerals list, according to U.S. Executive Order 13953. To lessen reliance on foreign entities, U.S. material manufacturing and recycling companies are charged with making this mineral more available within the North American supply chain. Other minerals on the list include lithium and cobalt which are both reclaimed in the Ascend Elements recycling and manufacturing processes. Ascend Elements is currently producing battery-grade graphite in its facility located in Westborough, Massachusetts.

Company info

133 Flanders Rd.
Westborough, MA
US, 01581


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