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​Green Recycling first in UK to invest in Max-AI robotic sorting technology

BHS' latest installation to increase recovery of recyclables without adding manual labour

Essex, UK -  Leading UK industrial & commercial waste specialist, Green Recycling, has announced the purchase of a Max-AI™ AQC (Autonomous Quality Control) to increase recovery of recyclables without adding additional manual labour at the company's commercial and commingled dry recyclables MRF in Maldon, Essex. Green Recycling is the first company in the UK to invest in this new technology, which has already been successfully installed in three US MRFs. Green Recycling's Max-AI AQC will be operational in Q1 2018.

Launched in 2017 by Oregon-based Bulk Handling Systems (BHS), the Max-AI AQC incorporates an AI-powered vision system to identify recyclables and make decisions, along with a robotic sorter that picks items and places them into chutes. The artificial neural network technology mirrors the neural framework of the human brain to identify recyclables in a similar manner to a person. When the recyclables have been identified by the vision system, a robotic sorter then does the picking. 

At Green Recycling's facility, equipment is used to open bags, collect plastic film, OCC, and segregate material using screen and air separation technologies. The Max-AI AQC follows the aforementioned equipment, working on the recovery line to capture card, news and pams, HDPE natural, PET bottles and wood. 

The Max-AI AQC intelligent vision system is trained using a process called deep learning and can immediately identify these various recyclables, something that simply cannot be achieved using most widely available recycling technologies. Max-AI AQC is also capable of making various decisions including prioritising the picking order based on size, value and location, and then directing the robotic sorter to pick and place the recovered end products into chutes. 

The Max-AI AQC is capable of making approximately 65 picks per minute, a productivity rate that would require Green Recycling to source and employ staff in two manual sorting positions, employment spaces that are difficult to fill due to the nature of the job itself. When the new kit is in place, Green Recycling will be able to run this section of the recovery line with no human sorting at all.  

Rob Smith, Managing Director at Green Recycling, comments: "We believe that this technology will revolutionise MRF operations and we're excited to be the first to introduce it here in the UK. Our aim is to deliver a flexible and efficient recycling process to our customers and we're always on the lookout for the latest technology to further automate and improve our process. We believe we have found it with Max-AI AQC. Not only is the technology capable of sorting up to six different end fractions in one location, but it is also adjustable should the material or markets change, and will deliver significant operational improvements. We can't wait to put Max to work!" 

Jamie Smith, General Manager at Green Recycling, added: "With the addition of Max-AI to our team not only will we significantly improve our recycling efficiency but more importantly we will shift job specification to a technology based outlook. While the perception would be to replace human sorting, here at Green Recycling it will actually be creating opportunity with a new technology based position for a brand new member of staff."

BHS appointed Steve Almond to the position of Sales Consultant for the UK and Ireland earlier this year. "I wanted to represent the Max-AI product line because I believe that this technology is a game changer for my customers," said Almond. "MRF operators consistently face challenges when humans have direct contact with the waste stream: staffing problems, high labour costs, health and safety risks, and management and performance-related loss. I'm looking forward to delivering this unit and helping a valued customer overcome these challenges and increase operational performance. Green Recycling has opted to embrace innovation and as the first in the UK to introduce this technology, I'm confident that the investment will be as successful for the company as it is noteworthy."  

To see the Max-AI AQC in action:

Company Info

  • Bulk Handling Systems (BHS)

    3592 West 5th Avenue
    Eugene , OR
    US , 97402

    Headquartered in Eugene, OR, BHS is a worldwide leader in the innovative design, engineering, manufacturing and installation of sorting systems and components for the solid waste, recycling, waste-to-energy, and construction and demolition industries. Wholly owned subsidiaries include Nihot (Amsterdam), NRT (Nashville, TN) and Zero Waste Energy (Lafayette, CA). Clients around the globe choose BHS because of its experience, dedication to cutting-edge technology, quality construction and durability, and unmatched customer service. BHS has built some of the largest and most durable MRFs in the world – and they are achieving the highest throughput, recovery, and purity rates in the industry.

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